Technical Specification
INSERTING HEAD
Envelope Size:
C6 to B5, including DL(+) & C5(+)
Load Capacity:
500mm or 1000mm
Cycle Speed: Up to 8,300 per hour
Pack Thickness: Up to 8mm
Control Software: IMOS
Operating System: Windows XP
INSERT FEEDERS
Material Size: A6 to A5
Thickness: 80gsm (0.1mm) to 4mm
FOLDERS
System: 3-Plate
Load Capacity: 5,000 Sheet Trolley or 2,000 Sheet Platform
Sheet length: Up to 400mm (16")
Paper Weight: 60-120gsm
Fold Types: C, Z, V, or Double-V
ACCUMULATOR
Speed: Up to 21,000 per hour
Fold Capacity: Up to 8 sheets of 80gsm
Mark Reading: OMR, Barcode, 2D Matrix or OCR
CUTTER
Paper Length: 100mm to 400mm (4" to 16")
Paper Width: 180mm to 450mm (7" to 18")
Formats: Portrait, 1-Up or 2-Up
ROLL FEED
Reel Diameter: Up to 1320mm (52")
Paper Width: Up to 520mm (20.5")
Airshaft: 70mm or 76mm (2.75" or 3")
POWER SUPPLY
Power Supply: 220-240v, 1ph, 50Hz
All paper specifications may be subject to limitations due to machine configuration and document combinations.
Automailer 5 Flexibility
The Automailer 5 Plus has been designed to meet the needs of a wide variety of businesses and applications. Because each station has individual paper control and intelligence, the system can be configured to precisely meet your needs, from a 2 station folder up to a complex 16 station Roll-feed system.
The true modularity of the design means that it is not confined to a one or two channel configuration. Any of the input and feed units can be fitted at any station, meaning one system can process many different applications. Uniquely the processing speed of the system is completely unaffected by the number of stations fitted, or in use for each job. This all means that the system can evolve with the needs of your business. Extra stations can be added, or feed units changed onsite, eliminating the need to foresee the future when deciding on a system that meets your requirements.
Easy operation 
In a busy mailroom, time spent setting up a system for a new job is very expensive. On shorter runs or reprints this can often take longer than the job itself.
The Automailer 5 Plus overcomes this by automatically adjusting all settings with the press of a few buttons on the touch-screen display. Once a job has been ended, the new application is selected from a dropdown menu. With guidance from the screen, the new stationery is then loaded into the appropriate feed modules.
The start button can be used on the remote control, without the need to return to the display screen. Once started, the IMOS software sends the detailed program information to each module which will adjust itself to the correct document size, thickness and fold required and start processing the new job with no further operator input.
All this can be done within a few minutes, giving far greater productive time than traditional systems.
Input Options
Whatever format your documents are produced in, the Automailer 5 Plus has a module to process them.
Unwind units, produced by our Orion division, will feed rolls up to 52" diameter. The unique paper-drive system means low power consumption and easy loading. All formats of fan-fold documents can 
also be processed. These are double-cut in a single action, giving a perfectly finished document from 4" to 14" at speeds of up to 21,000 per hour.
Whichever form of continuous stationery is used, 2-up formats are further processed by the merger unit, which 
sequences alternate documents to be accumulated and folded as appropriate.
Sheet-fed systems are fitted with a unique 5,000 sheet trolley-loading system. 
These increase productivity by allowing the operator to load the second trolley whilst the system is operating, and simply roll it into place when the first one is empty.
A 2,000 sheet option is available for frequent shorter runs. All these options can be fitted at any position on the system giving complete flexibility of document processing from different printer sources.
Output Options
To meet the needs of a variety of applications and postal requirements, the Automailer 5 has several options after insertion.
The conveyor has a capacity of up to 600 envelopes and is suitable for general applications, whilst the vertical stacker stands the sealed envelope on edge, giving a stacking capacity of up to 1500. It is ergonomically designed to make it easy to divide the stack and load into postage trays. This is enhanced by the edge-marking and jog-out facilities. 
The mail bag option will automatically feed envelopes down into a twin-bag system, allowing one to be sealed and labelled whilst the next is being filled.
Any combination of these can be fitted to the output of the Automailer 5 Plus, with the destination of each document being controlled by the coded input document, envelope weight, or a batch count.
Automailer 5 - Production Mailing 
High Volume Intelligent Mailing
With the Automailer 5 Plus, PFE has designed a high volume mailing system like no other – not just a new model on the market, but a whole new approach to mail processing.
With an emphasis on advanced technology applied in an innovative way to the real needs of its users, the Automailer 5 Plus offers total flexibility in mail processing - from a few hundred letters a day to consistent, round-the-clock output. It also provides a new level of user friendliness, way beyond that of conventional systems.
